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Avoid unplanned downtime

Almost all series of Rheinhütte Pumpen are now equipped with equipped with the i-ALERT®2 sensor as standard. Exceptions are made for individual designs, such as heated pumps, or if other monitoring systems are used at the customer's request.

The i-ALERT®2 sensor mounted on the bearing bracket monitors the vibration of the pump and the temperature of the bearings. If the pump exceeds the preset limits in two consecutive measurements, the unit goes into alarm mode. This is indicated by a red flashing LED on the unit. The stored measured values can be transmitted to a terminal device via radio transmission. In this way, inadmissible operating conditions can be detected, and changes can be made to the process or the pump in good time before the machine breaks down.

The i-ALERT®2 sensor transmits sensor-related data stored in the device (such as vibration, temperature, runtime information, and device statistics) via Bluetooth to a free app. This allows on-site staff to record machine condition data on their mobile devices, even from a safe distance of up to 25 metres. Depending on the medium conveyed, this option is an important contribution to occupational safety. Plant managers can view all data remotely on a web-based Ai platform and thus monitor entire plants. This continuous monitoring enables faults to be detected at an early stage. Necessary service work can thus be scheduled during a planned plant shutdown. This avoids high maintenance and production downtime costs of an unplanned malfunction.
 

Your advantages at a glance:

  • Asset Intelligence
    Monitor the health of any rotating machine equipped with an i-ALERT®2 sensor, such as pumps, motors, fans, and more.
     
  • Easy to Use
    Put machine monitoring in the hands of the everyday user.
     
  • Stay Safe
    A Bluetooth® Smart wireless connection allows monitoring from a safe distance.
     
  • Save Time
    Quickly scan multiple machines at once and cover more equipment with less people.
     
  • Early Detection
    Unplanned machine failures can cost 10 times more than planned maintenance.
     
  • Solve Problems
    i-ALERT®2 monitor makes these vibration analysis tool available to anyone that can operate a smart phone or tablet. There are no high costs and there is no need for special training.

 

Do you have questions about the i-ALERT®2 monitoring solution? Please do not hesitate to contact me.

I-Alert
The sensor monitors tri-axial vibration, temperature, run-time hours.
I-Alert Monitor
The Ai platform is a user-friendly web application for monitoring i-ALERT sensors and machines.
Kunststoffpumpe RCNKu-plus
Horizontal plastic pump RCNKu+ with mounted i-ALERT®2 sensor.
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